5. Step bend

G4_72.png

Exercise 5: Suction hood 

Hood.gif   Hood2.gif

Version compatibility

This exercise was carried out with version 27.0 (Vertex 2021).



Table of Contents





In this exercise you will learn to

  • Modeling a part using cross sections and lofting. Thus creating the main shape of the desired hood. 

  • To create a sheet metal part with the tangential offset function.

  • To create the Step bends that are required for the Unbend (Flatten sheet projection)

  • To create a 3D unbend.

Functions to be used:

  • Sketching + operation: Cross Section

  • Lofting > Boss (Skinning)

  • Tangential offset.

  • Step Bend

  • Unbend


Main stages
  • Model the cross sections.

  • Use cross sections to create a part.

  • Create a sheet metal part from the part, using the function: Tangential offset.

  • Create a Step bend on the spline surfaces of the corners.

  • Unbend the part.






Create a new part

  • File > New > Part.

    • Enter the label (which is also the name of the model and by default will be the name of the drawing).

    • Enter the archive information by clicking Arc.Data.

    • Select the project where the model will be saved.

    • OK.

NewPartDocument.png




Create the first cross section

  • New Sketch > To horizontal (XY) plane.

Sketch the shape

  • The function: Two point rectangle.

    • Sketch a rectangle symmetrically about the vertical axis of the central cross.

  • Add the Conincident constraint between the upper horizontal line and the central cross.

  • Add the Symmetry constrain between the vertical lines and the center cross.

  • Add the Distance constraints.

    • 800 and the formula: WIDTH.

    • 400 and the formula: DEPTH.

  • Click the two points in the bottom corner.

  • The function: Round.

    • 150 and the formula: R1.

  • OK2.png


Operation

  • Cross Section.

Hood_CrossSection.png

Hood1.png




Create the second cross section

  • Click  the first cross section.

  • Right-click function: New Sketch > Parallel.

    • Enter the value: 400 and the formula: HEIGHT.

Sketch the shape

  • The function: Two point rectangle.

    •  Sketch a rectangle symmetrically about the vertical axis of the central cross.

  • Add the Conincident constraint between the upper horizontal line and old line, if needed.

  • Add the Symmetry constrain between the vertical lines and the center cross.

  • Add the Distance constraints.

    •  400 and the formula: WIDTH2.

    • 200 and the formula: DEPTH2.

  • Click the two points in the bottom corner.

  • The function: Round.

    • 30 and the formula: R2.

  • OK2.png


Operation

  • Cross Section.

Hood2.png




Use cross sections to create a part

  • Click both cross sections (Remember Ctrl key with later cross section).

  • The function: Lofting > Boss.

    • The Loft dialog opens.

  • Accept defaults.

  • OK.

Hood3.png




Create step bendings

Step bends must be created on each surface to be separately.

  • Click the face, shown in the figure.

  • Right-click function: Step Bend.

    • Number: 7 and the formula: PCS.

    • Radius: 4 and formula: RADIUS

  • OK.

Hood6.png

  • Click the face, shown in the figure.

  • Right-click function: Step Bend.

    • Number: 7 and the formula: PCS.

    • Radius: 4 and formula: RADIUS.

  • OK.


Note the radius value

The radius of the Step Bend depends on the following factors:

  • Are you adding material In, Middle or Out with the function Tangential Offset (See the next step).

  • From the radius of the bending blade.


Hood4.png




Create a sheet metal part

  • Choose one of the oblique faces.

  • Right-click function: Tangential Offset.

    • Value (Sheet metal thickness): 1.

    • Click: In (the direction the material is added relative to the selected surface.)

  • OK.



Hood5.png




Create a 3D unbend

  • Activate the ribbon of Sheet metal part.

  • The function: Unbend.

  • Accept the face selected by the program or select a face.


Create rebend

  • The function: Rebend.

  • Note that if no features have been added to the unfolded part, the Rebend function removes the Flatten Sheet feature.

Hood7.png




Save the model

  • File > Save or click Disketti.png or press Näppäin_Ctrl.png Nappain_S.png

Further processing of the model (These are presented in Exercise 5 "Drawing on model")

You can add a material item to the model with the right-click function Item Data.

  • These will also appear in the parts list of the model drawing.

You can create a drawing for the model:

  • In the feature tree, select Drawings.

  • Right-click function: New Drawing.







Video

Duration 1m 50s

For the best quality for your video, watch it:

  • In full screen mode.

  • With a resolution of 1080pHD.